TERRADYNAMICS
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Year Published: 1967
Format: 16mm
Description: This 1967 Film produced by Sandia Laboratory Motion Picture Division was directed by Edward Reilly and edited and filmed by Wayne Hancock. It shows the progress that has been made by Sandia Laboratories over the years on how projectiles move through different soil characteristics. It shows several field penetration tests, how these were prepared in the lab, and the mathematics that is behind their predictive models. Sandia National Laboratories (SNL), also known as Sandia,is one of three research and development laboratories of the United States Department of Energy's National Nuclear Security Administration (NNSA). Headquartered in Kirtland Air Force Base in Albuquerque, New Mexico, Sandia was established in 1949, SNL is a "multimission laboratory" with the primary goal of advancing U.S. national security by developing various science-based technologies. In 1960, Sandia began studying projectiles moving through Earth — a field it dubbed terradynamics — in pursuit of weapon designs that could successfully pass through different soil environments and operate underground. 0:08 the narrator takes a book from a shelf and begins speaking to the camera, 0:35 US Air Force F-100D Super Sabre inflight and dropping a projectile, 1:03 "Terradynamics" by Sandia Laboratory, 1:16 narrator continues speaking to camera, 1:55 narrator showing different types of materials on the earth’s surface, 2:24 slow motion footage of penetration vehicles being dropped into different materials, 3:02 narrator stands next to the penetration vehicles and shows the different parts, 4:23 slow motion footage of the projectile hitting the ground, 4:46 an F-104 Starfighter dropping a projectile, 5:13 narrator standing next to a recovered vehicle, 5:25 animation showing the deceleration characteristics of the projectile as it enters the earth, 7:02 animation of deceleration by soil composition, 7:12 scientists in a lab preparing sand, 7:34 footage of early slow motion penetration tests, 7:51 narrator speaks to the camera, 8:28 needle bearing rollers stacked in a tank, 9:44 scientist mounts a penetrator and begins preparing equipment for the test, 10:48 test begins, 10:56 scientists looking at the photographs from the test, 11:08 sequence of the photos taken, 12:17 photograph with the shear front of the projectile overlaid, 13:15 man speaks to the camera, 14:07 equation that predicts penetration depths followed by a nomogram, 14:54 sample characteristics of a test being shown on the nomogram, 15:27 aerial overview of the Tonopah Test Range in Nevada, 15:36 a US Air Force Bell UH-1 dropping the projectile, 16:01 scientist marking the tension cracks at the impact site, 16:35 drill being used to recover the vehicle, 17:20 close up of the soil point where the vehicle used to be, 18:01 a scientist cutting up the soil point for analysis, 18:15 scientist using an x-ray machine to look at the soil point cross section, 18:38 scientists using an ISO densitometer to measure soil sample density variations, 19:02 narrator speaks to the camera, 19:24 scientists constructing a projectile, 19:45 animation of a plane dropping vehicles on varied soil, 20:16 narrator speaking to camera, 20:58 Produced by Sandia Laboratory Motion Picture Division, 21:03 Director and Writer Edward Reilly, Editor and Cameraman Wayne Hancock Terradynamics is the study of forces and movement during terrestrial locomotion (particularly that using legs) on ground that can flow such as sand and soil. The term "terradynamics" is used in analogy to aerodynamics for flying in the air and hydrodynamics for swimming in water.
Complete Record:
Transcription
[Music] man study of dynamics has opened up new frontiers of science his work in hydrodynamics has brought greater speed and diving ability to the nuclear submarine his application of aerodynamic principles to rocket boosted aircraft has produced a piloted airplane that has reached the fringes of space now he has a new challenge to seek out and determine the nature of soil beneath the surface of the earth [Music] [Applause] [Music] [Applause] tarah dynamics is a term chosen by Sandia laboratory to describe the scientific study now in progress to determine what physical changes actually take place underground when a projectile penetrates and lodges beneath the earth's surface tarah dynamics is related to both hydrodynamics and aerodynamics but instead of dealing with the relationships of a vehicle to either fluid or atmospheric environments this new science is concerned with the movements and resistance of various earth materials to the penetrating vehicle since the materials near the Earth's surface range from very hard igneous rocks all the way to water it is apparent that such a study as extremely complex in fact the fundamental physical phenomena involved in penetration have not yet been analytically solved Sandia laboratory has however made significant progress toward a theoretical solution of the problem through controlled laboratory research and full-scale field testing we have conducted tests into a wide variety of earth materials and recorded the deceleration forces experienced by the impacting vehicle the materials investigated include loose to dense moist sands dense cemented sands and gravels soft muds if moist to saturated clays hard dry silty clays dense chip site glacial ice and salt water we have also penetrated such intact bedrock as dense sandstone granite welded tuff and de site Sandhya's penetration vehicles vary from 3 to 18 inches in diameter and from 3 to 15 feet in length no shapes range from flat to needlepoint although exterior configurations may differ slightly the essential elements are fairly standard the vehicle knows whether it is sharp or flat is always solid metal a hollow after body contains the onboard telemetry package and any other equipment needed for the test the aerodynamic fins stabilized the unit in flight but are designed to break off on impact each aerodynamic fin is set in a small bracket there remains on the vehicle after penetration we call these brackets aerodynamic fins because they seemed to help the unit maintain a stable underground trajectory another factor controlling subsurface stability of the vehicle is the length to diameter ratio a ratio of ten to one is considered minimal a delivery package within the body of the vehicle since deceleration data and strain gauge time signals to a transmitter at the end of a long trailing line as the aircraft releases the vehicle the trailing transmitter is deployed and activated the trailing line must be longer than the expected penetration depth so that the transmitter will still be above the ground when the projectile comes to rest thus information on vehicle behavior can be transmitted throughout both the aerodynamic and the Terra dynamic test phases under normal conditions field testing is indeed valuable the high-speed data cameras record the aerodynamic event and the telemetry packets transmits the Terra dynamic but the one record we really want has so far been unattainable in the field we want to know what actually happens to the subsurface soil particles when a solid steel penetrator is suddenly thrust into their been since photographic data cannot be obtained underground the event must be interpreted by analyzing the recovered vehicle paying particular attention to the eroded paint pack we know that the vehicle reaches maximum velocity at the moment of impact thus the impact phenomenon produces a strong deceleration pulse of very short duration as the vehicle continues to penetrate the aerodynamic fins cheer-off this produces a small pulse while the projectile travels through the earth the slicing action of the nose cheers and compresses offends own of soil around the projectile the soil particles are apparently pushed away from the nose with considerable lateral velocity thus there is little friction on the vehicle body during the major part of the event as a rule the paint on the penetration after body is only slightly scratched the soil particles do however rebound after the vehicle has passed causing the trajectory hole to be somewhat smaller than the vehicle diameter as the vehicle decelerates the penetration phenomenon apparently changes the nose as it approaches terminal velocity does not displace the soil as violently as it did earlier and the soil particles manage to rebound before the projectile has passed now the soil grips the vehicle and stops it abruptly for many penetration events this terminal deceleration is the highest recorded value we find the data is most useful when deceleration is presented as a function of death this way the main deceleration gradient can be used to provide an indication of the subsoil composition and the vehicle's reaction to it to help substantiate our theories as to what takes place underground and out of sight we moved into the controlled environment of the laboratory here in 1963 we set up a detailed program to study penetration as it affects different materials under various conditions our early tests were conducted into such homogeneous materials as Ottawa sand gelatin and plaster of Paris these tests were partially successful but it was difficult to obtain accurate data using materials of this nature a better target medium was needed our first step was to select an earth surface material having no cohesion such as gravel then to simplify the experiment we established two dimensions rather than the three found in nature by using a uniform target material we eliminated the varying soil densities and compositions encountered at different layers of the earth and also avoided variations in particle size with these conditions we still felt that we could document a meaningful penetration study to represent the cohesionless granular target medium we use several thousand precision ground steel needle bearing rollers the rollers were provided in three diameters and randomly stacked throughout the target tank the length of the rollers and the thickness of the penetrator coincided with the inside width of the tank thus achieving a true two-dimensional target array using steel rollers instead of the actual material provided an opportunity to see and photograph for the first time the exact movements of the individual particles at any given instant during the penetration event to help follow the movements of the particles when displaced by the penetration forces a 2-inch square grid of narrow white lines was painted on the front end surfaces of the stacked rollers before each test a similar grid was painted on a plexiglass cover plate when bolded in place the grid coincided with a roller grid and provided a basis for measuring the particle displacement at the termination of each test the various penetrators ranging from 1 to 3 inches of width were mounted on a linear actuator driven by a 28 volt constant speed electric motor they were so guided that a reproducible constant velocity vertical stroke was always obtained the load measuring and recording system consisted of a load cell connected to a constant speed recorder both were calibrated before and after each test series an electric clock reading in hundredths of a second was placed within the camera view to relate resistance and displacement to time sequential photographs were made of each test at speeds up to 4 frames per second using a 35-millimeter camera equipped with a battery driven motor this test was one of a series involving several hundred continuous vertical penetrations at various constant velocities the 3-inch flat nosed probe will penetrate the roller bearing target at a constant velocity of 50 point eight millimeters per second the test lasts just five seconds to fast for us to see or analyze the action as it happens but the photographs taken by the high-speed still camera have recorded each minut detail by studying these we can trace the movement of the individual particles as the penetrator entered the target material particles greater than approximately one projectile width away from the projectile centerline began to move toward the surface and away from the projectile a region called the edge effect zone started to form next to the penetrator particles in this area were dragged down with the penetration movement will the exception of the material directly under the penetrator this edge Beks zone appears to contain the only particles of the target material that were given a downward movement the width of this zone seems to bear a direct relationship to the width of the penetrator the wedge zone that area directly under the penetrator consisted of a constantly moving mass of material throughout the test the row of white bearings strung out along the site of the penetrator were originally located in the grid line directly under the centerline of the penetrator as the penetrator proceeded down the particles passed through this white zone and were deposited along the way the penetration was accompanied by a constantly moving shear front although this prompt resembles the familiar shock wave generated by impact loading it is not a weight it is a distinct locus of points at which simple shear is occurring at a given time we call the target material between the shear front and the penetrator the severe shear zone all the particles in this area were in a state of continuous shear throughout the penetration event we believe that the effects of inertial forces on the penetration event becomes significant in this region the movements of individual particles within the severe shear zone indicate their displacement upward and outward away from the penetrator there is however a general decrease in density characteristic of the shearing action and a dense granular medium this data although not giving us quantitative answers as at least provided a much-needed wendel through which we can watch the penetration process into one specific type of soil through experiments like these we are beginning to understand the phenomena of particle displacement and shear front formations but any laboratory test is still an artificial situation the real penetration problems occur in the field one recent problem was to develop an equation with which we could predict the total depth of penetration of any vehicle and to any soil we approach the problem empirically by analyzing the results of over 200 full-scale penetrations into a variety of earth materials we have developed an equation for predicting penetration depth not only into homogeneous soils but into layered soils as well and from the equation has come this nomogram shown here in simplified form each element in the equation is represented in one of the quadrants when planning a test we prefer to use the normal cram to determine the predicted penetration depth because it gives us the same results as the equation but with less effort now let's run through a complete test so that we can compare the actual penetration depth with the pretest prediction this is a test unit a nine inch diameter vehicle weighing 1,050 pounds the first inputs on the nomogram are the physical description of the vehicle nine inches in diameter and weighing 1050 pounds the impact velocity is to be 575 feet per second into a dry lakebed target which because of prior testing has been assigned the soil constant value of five the flat nose has a coefficient of 0.56 by joining these points we estimate the penetration depth will be 16 feet the test is to be conducted into a dry lake bed at Sandhya's Tonopah test range in western Nevada the delivery aircraft an Air Force helicopter receives the unit and lifts it to the desired drop altitude 5,000 feet impact now the critical portion of the test begins recovery the crater produced in this type of soil is typically small as the vehicle penetrates the displace oil shears and is heat up from below for a radius of about 6 feet this subsurface soil failure causes tension cracks in the Earth's surface which we mark and record we saw this same phenomenon earlier in the laboratory with the cohesionless material after the penetration vehicle is located the excavation line is laid out and the digging begins a large bucket drill is first used to sing several shafts and align to a depth below that of a vehicle a clamshell is then used to break through the shaft walls and make the excavation one long trench this type of excavation allows us to make a detailed cross-sectional examination of the upheaval hairy final excavation in and around the penetration vehicle is done with small hand tools since such important data as soil density changes and shear planed locations are often very subtle and hard to see removing the penetration vehicle exposes one major source of data the soil point we saw evidence of this phenomenon in the laboratory too but that material being cohesionless resisted compaction here in this submitted dry lake Playa sixteen feet below the surface the soil point is packed in well-formed in tact it is removed to a laboratory where it is cut into one-inch thick sections for analysis our primary method of analysis is x-radiography by careful control of sample thickness x-ray exposure and film development we can use the radiographs or direct observation and comparison of very slight density variations for more critical analysis we use an ISO densitometer this device can scan the radiographic image and read and plot continuous variations of the soil sample density the answers we get from this type of analysis are very useful in determining changes in soil density resulting from penetration now what of the future our studies will continue of course but with more emphasis placed on understanding specific soil properties and how each soil reacts to the penetration process to do this we are developing fully instrumented projectile systems designed for specific penetration purposes if we know the decelerations and penetration depth or a given projectile plus the impact velocity we can determine the properties of the soil being penetrated without actually being there this makes feasible preliminary soil exploration from the air instrumented penetration probes dropped from an airplane into remote areas or into the sea can send back penetration profile data indicating layers of weak and strong soils granular and cohesive soils and bedrock when fully operational such a system will have tremendous potential saving both time and money to users such as the Army Corps of Engineers and the Coast Guard since our testing program began in 1960 Sandia has made major contributions to the science of Terra dynamics in just seven years we have developed projectiles that can survive penetration into all soils and some rock we had developed instruments that give us data during sub service penetration we have discovered a means of empirically predicting penetration death with reasonable accuracy but most important we are gaining an understanding of the various phenomena of earth penetration [Music] [Applause]
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